We are looking for an experienced candidate for the position of Plastic Injection Mold Tooling and Molding Process Engineer. The ideal candidate will have a proven track record in
consumer electronics product tooling and process development with Asian suppliers, tooling material selection, resin selection and qualification, two and three shot molding, high volume manufacturing experiences, secondary processes, DOE experience and the ability to run multiple programs in parallel with excellent communication and collaboration skills.
Minimum qualifications include a Bachelors of Science in Engineering or equivalent technical education in Mold Design/Mold Making or Mold process development, and a minimum of 5 years experience in direct hands-on Injection mold development in Injection Mold Job Shop environments. Competency in MS office software applications is required, as well as 2D and 3D Solid modeling CAD applications with
preference in Pro Engineering Wildfire. Understanding of statistics, GD&T, and good root cause analysis skills also required. This position is expected to require extended overseas travel to Asia. Experiences in other tooling processes would be considered a bonus, such as progressive die sheet metal tooling, die cast tooling, etc.
Candidate to be able to demonstrate past experience and success the following areas of responsibility:
Mechanical Design –
Participate and advice in all part design reviews with ME and ID
Participate in tolerance analysis and tolerance studies to support system level RSS assembly requirements
Research and identify new materials, manufacturing technologies and finish options
Calculate cycle times and yield rates for all manufacturing processes to determine manufacturing capacity Inform estimations of prototype and production manufacturing costs – tooling, secondary assembly, secondary finishing and piece part
Participate in all supplier audits and final supplier selection
Prototype/Development –
Write all prototype/development tooling RFQs – plastic and metal
Write and keep master tooling schedule updated Assign all asset tracking numbers
Review all DFM from supplier
Review all gating and approve all MoldFlow and Mold Warp analysis Review and approve all prototype/development tool designs
Review and approve all tooling maintenance procedures
Track suppliers weekly build progress
Participate in all T1 sample trials
Direct all tooling modifications
Approve TF parts
Approve all FAI reports
Approve all PPAP reports
Back-up and store all prototype/development tool designs, secondary fixture designs, FAI reports and PPAP reports
Direct and follow all tooling ECN activities
Production –
Write all production tooling RFQs – plastic and metal
Write and keep master tooling schedule updated
Assign asset tracking numbers
Review all DFM from supplier
Review all gating and approve all MoldFlow and Mold Warp analysis Review and approve all production tool designs
Review and approve all tooling maintenance procedures
Track suppliers weekly build progress
Participate in all T1 sample trials
Direct all tooling modifications
Approve TF parts
Approve all FAI reports
Approve all PPAP reports
Back-up and store all production tool designs, secondary fixture designs, FAI reports and PPAP reports
Ensure all Golden and Limit Samples are signed-off and that the supplier and Microsoft has a minimum of one set
Review and store weekly tooling maintenance reports.
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